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Structural characteristics of foam box production equipment

2023.02.27

High-strength rack: further strengthen the connection between the rear formwork and the fixed formwork, and use connecting legs to make the formwork and the bracket into one, which greatly improves the steel formwork. Zinc spraying: The machine adopts zinc spraying anti-corrosion treatment to prolong the service life of the equipment. It adopts open-type easy-to-replace guide sleeve and wear-resistant self-lubricating copper sleeve. At the same time, the lubrication effect of the hydraulic system is improved: (each cycle saves 6 seconds) 1. The hydraulic system of the machine tool adopts the design scheme of high speed and high pressure. The clamping speed of the traditional machine tool is 180mm/s, and the maximum clamping speed of the motor can reach 250mm/s. 2. All automatic machines of this series are double-sided two-point clamping. Better lock the mold and reduce air leakage. Special hydraulic circuit design, the ejector cylinder and the mold opening cylinder can work at the same time, realizing the synchronous work of demoulding blowing and product ejection (other automatic machines cannot be realized), reducing the machine running time and improving the efficiency of the stripping system 1 ability. Pilot-operated steam valve technology application: The valve adopts dn50 cylinder actuator to control the large-diameter valve, and the control is sensitive and accurate. The steam pressure of the main pipeline is stable between 0.12 ー 0.15 mpa, with an error of +/-0.01 mpa. Compared with similar equipment, the heating time is shortened by 30%, and the energy consumption is reduced by 25% ー 30% 2. Application of pressure remote control technology: The balance valve controls the steam pressure of the main pipeline and the pressure sensor controls the chamber pressure instead of the traditional electric contact pressure gauge control, making the permeation and main heating process more perfect. The inlet and outlet of the valve in the pipeline system are designed to be close to the mold to reduce energy waste and improve response speed. Vacuum system1. Application of high-efficiency vacuum system technology: 4′–6′ large-diameter sewage pipes and long-distance condensation sewage pipes are used to increase the vacuum volume. The top of the vacuum bucket is equipped with a detachable spraying device. By spraying cooling water, the vacuum condensation rate is improved, thereby improving the pumping efficiency of the vacuum pump, and realizing the cooling effect supplemented by water cooling and mainly vacuum. The produced The moisture content of the product is less than 10%.

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